Biomanufacturing Quality Control Training

Overview of the Course

Pertecnica Engineering’s Biomanufacturing Quality Control Training is a comprehensive program designed to provide professionals with the skills and knowledge necessary to ensure the quality and safety of biopharmaceutical products. This course covers the principles and practices of quality control (QC) in biomanufacturing, focusing on the specific challenges and regulatory requirements of the biotechnology and pharmaceutical industries. Participants will learn about the critical quality attributes, testing methodologies, and regulatory frameworks that govern the production of biologics, vaccines, and other biopharmaceuticals.

Detailed Course Modules

  1. Introduction to Biomanufacturing Quality Control
    • Overview of Biomanufacturing Processes
    • Importance of Quality Control in Biomanufacturing
    • Regulatory Requirements: cGMP, ICH Guidelines, and FDA Regulations
    • Critical Quality Attributes (CQA) and Critical Process Parameters (CPP)
    • Quality by Design (QbD) and Risk Management in Biomanufacturing
  2. Quality Control Testing in Biomanufacturing
    • Raw Material Testing: Ensuring Quality and Consistency
    • In-Process Testing: Monitoring Bioprocess Parameters
    • Final Product Testing: Potency, Purity, and Safety
    • Microbiological Testing: Sterility, Endotoxin, and Mycoplasma Testing
    • Analytical Methods: HPLC, ELISA, PCR, and Mass Spectrometry
  3. Good Manufacturing Practices (GMP) in Quality Control
    • Understanding GMP Requirements for QC Laboratories
    • Documentation and Record Keeping: Ensuring Compliance
    • Laboratory Safety and Contamination Control
    • Validation of QC Methods: Ensuring Accuracy and Reliability
    • Case Studies: Implementing GMP in Biomanufacturing QC
  4. Sterility and Contamination Control
    • Principles of Sterility Testing: Methods and Standards
    • Contamination Sources and Control Strategies in Biomanufacturing
    • Environmental Monitoring and Control in QC Labs
    • Bioburden Testing: Ensuring Microbial Safety
    • Case Studies: Managing Contamination Events in Biomanufacturing
  5. Analytical Method Validation
    • Overview of Analytical Method Validation: Concepts and Terminology
    • Validation Protocols: Specificity, Accuracy, Precision, Linearity, and Robustness
    • Method Transfer and Equivalency Testing
    • Regulatory Guidelines for Method Validation: ICH Q2(R1)
    • Troubleshooting and Maintaining Validated Methods
  6. Stability Testing and Shelf Life Determination
    • Principles of Stability Testing for Biopharmaceuticals
    • Design and Execution of Stability Studies: Accelerated vs. Real-Time
    • Data Analysis and Interpretation for Shelf Life Prediction
    • Regulatory Requirements for Stability Testing: ICH Q1A(R2)
    • Case Studies: Stability Testing for Monoclonal Antibodies and Vaccines
  7. Quality Control of Biologics and Biosimilars
    • Unique QC Challenges in Biologics Manufacturing
    • Comparative Testing for Biosimilars: Ensuring Equivalence
    • Glycosylation and Post-Translational Modifications Analysis
    • Potency Testing for Biologics: Cell-Based Assays and Bioassays
    • Case Studies: QC Strategies for Successful Biosimilar Development
  8. Advanced Techniques in Biomanufacturing QC
    • Cell Line Authentication and Genetic Stability Testing
    • Protein Characterization: Size, Charge, and Structural Analysis
    • High-Throughput Screening (HTS) in QC: Techniques and Applications
    • Digitalization and Automation in QC Labs: Benefits and Challenges
    • Emerging Trends: Rapid Microbial Methods and Real-Time Release Testing (RTRT)
  9. Regulatory Compliance and Quality Audits
    • Preparing for Regulatory Inspections: FDA, EMA, and WHO Guidelines
    • Conducting Internal Audits: Best Practices for Continuous Improvement
    • Addressing Regulatory Findings: CAPA (Corrective and Preventive Action)
    • Quality Metrics and Key Performance Indicators (KPIs) in QC
    • Case Studies: Navigating Regulatory Challenges in Biomanufacturing QC
  10. Hands-On Laboratory Training
    • Practical Sessions on QC Testing Methods: From Raw Material to Final Product
    • Validation Exercises: Designing and Executing Method Validation Protocols
    • Environmental Monitoring Techniques: Sampling and Data Analysis
    • Stability Testing Workshops: Designing and Interpreting Stability Studies
    • Laboratory Safety and Compliance Practices in Biomanufacturing QC

Who Should Attend

This Biomanufacturing Quality Control Training is ideal for:

  • Quality Control Analysts and Managers
  • Biomanufacturing and Production Engineers
  • Regulatory Affairs Professionals
  • Laboratory Technicians and Scientists
  • Quality Assurance Specialists
  • Professionals in Biopharmaceutical and Biotechnology Industries
  • Students and Academics pursuing careers in Biomanufacturing and Quality Control

Our Training Methodology

Pertecnica Engineering’s Biomanufacturing Quality Control Training combines theoretical knowledge with practical skills:

  • Expert Instruction: Delivered by industry veterans with extensive experience in biomanufacturing QC.
  • Hands-on Training: Practical sessions with real-world QC equipment and methods.
  • Interactive Learning: Case studies, group discussions, and problem-solving workshops.
  • Customizable Content: Tailored to meet the specific needs of different biomanufacturing processes.
  • Comprehensive Resources: Access to current guidelines, protocols, and QC tools.

Why Only Pertecnica Engineering

Choose Pertecnica Engineering for Biomanufacturing Quality Control Training because:

  • Industry Expertise: Our training programs are designed by professionals with deep industry knowledge.
  • State-of-the-Art Facilities: Access to cutting-edge QC laboratories and equipment.
  • Holistic Approach: Covering all aspects of quality control from raw materials to final product.
  • Industry Recognition: Our certifications are respected by leading biopharmaceutical companies.
  • Flexible Learning Options: Available in both in-person and online formats to suit your schedule.

Ensure the quality and compliance of your biomanufacturing processes with Pertecnica Engineering’s Biomanufacturing Quality Control Training. Contact us today to enroll and take your career in biomanufacturing to the next level