Dr. B.G. Tilak, Functional Safety & Rail Systems Expert

A highly experienced consultant with 30+ years of global expertise in functional safety, rail & metro systems, and process industries. Certified ISA Lead Assessor and Green Hydrogen expert, with extensive experience in safety assessments, risk analysis, and system assurance across India, Europe, and the Middle East.

Profile Overview

Dr. B.G. Tilak is a senior industry consultant and trainer with over three decades of experience in engineering, safety, and large-scale infrastructure projects. His expertise spans rail & metro systems, green hydrogen, renewable energy, and process safety, making him a valuable advisor for organizations focused on safety, compliance, and operational excellence.

Core Expertise

Rail & Metro Safety Systems

  • Independent Safety Assessment (ISA – CENELEC standards)
  • Signaling Systems (CBTC, ETCS, EI)
  • Rolling Stock & Power Systems
  • High-Speed Rail & Metro Projects

Functional & Process Safety

  • SIL, RAMS, FMEA, LOPA, HAZOP, e-HAZOP
  • Risk Assessment & Mitigation
  • ATEX, CE Marking & Compliance
  • Safety Audits & System Assurance

Energy & Emerging Technologies

  • Green Hydrogen & Renewable Energy Projects
  • Hazardous Area Classification
  • Energy Audits & Sustainability Consulting

Professional Strengths

  • 30+ years of global experience across India, Europe, Africa, and the Middle East
  • Extensive involvement in metro, railway, airport, oil & gas, and power projects
  • Delivered 350+ hours of technical training and workshops
  • Strong expertise in technical due diligence, compliance, and system safety integration

Key Career Highlights

Global Rail & Metro Projects

  • Lead Assessor for major metro systems including Mumbai Metro, Delhi Metro, Sydney Metro, and RRTS projects
  • Conducted SIL-2 / SIL-4 safety assessments and validations for critical railway systems
  • Worked on high-speed rail testing, signaling validation, and safety certification

Process Safety & Industrial Projects

  • Led HAZOP, e-HAZOP, and risk studies for power plants, oil & gas facilities, and industrial plants
  • Delivered safety consulting for airports, refineries, and large infrastructure projects
  • Conducted root cause analysis and failure investigations for critical systems

Green Hydrogen & Renewable Energy

  • Certified expert in Hydrogen & Renewable Energy consulting
  • Advised on hazard classification, safety systems, and project design for hydrogen plants

Corporate Training & Consulting

Dr. Tilak delivers specialized training programs for:

  • Functional Safety & SIL Compliance
  • Railway & Metro Safety Systems
  • HAZOP, Risk Assessment & Process Safety
  • ATEX, CE Marking & Industrial Safety

Training approach includes real project case studies, regulatory frameworks, and practical implementation strategies.

Leadership Experience

  • Former General Manager & Head – Technical Centre, Bureau Veritas India
  • Led large teams in safety assessments, audits, and certification projects
  • Worked with global organizations including Siemens, ABB, and major infrastructure companies

Certifications & Qualifications

  • Doctorate in Technical & Project Management
  • Certified ISA Lead Assessor (Rail & Metro Safety – CENELEC)
  • Certified Hydrogen Energy Expert (UK)
  • Certified Energy Auditor (Govt. of India)
  • Certified Functional Safety Assessor (IEC Standards)

Value Delivered to Clients

  • Improved safety compliance and regulatory alignment
  • Reduced operational risks through structured safety frameworks
  • Enhanced system reliability and performance
  • Enabled successful certification of critical infrastructure projects

Engagement Areas

Available for:

  • Corporate Training Programs
  • Safety Audits & Assessments
  • Consulting for Rail, Energy & Industrial Projects
  • Technical Due Diligence & Risk Advisory